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What is the difference between GIS(Gas Insulated Switchgear) and AIS(Air Insulated Switchgear)?

When it comes to electrical distribution systems, it’s important to know the difference between GIS (Gas Insulated Switchgear) and AIS (Air Insulated Switchgear). They both do the same thing, which is to control and protect electrical circuits, but they’re designed differently and used in different applications. Whether you’re an experienced engineer or someone who just wants to learn about this stuff, understanding the differences between these two types of switchgear will help you understand more about how they work, the benefits of each, and where you might use them in different industrial settings.

Air Insulated Switchgear and Gas Insulated Switchgear

The biggest difference between Gas Insulated Switchgear (GIS) and Air Insulated Switchgear (AIS) is how they insulate the components and their environmental impact. GIS uses SF6 gas to insulate the components, allowing for a much more compact design and higher reliability in harsh environments, but you have to be careful with SF6 gas because of its environmental impact. AIS uses air to insulate the components, which makes it easier to install and maintain, but it’s not as good if you’re in a location with a lot of pollution or a lot of moisture. Knowing the difference between these two will help you decide which one you should use based on your specific application and environmental considerations.

Now that we’ve talked about the difference between GIS and AIS, you might be thinking, “Okay, which one should I use?” The answer is, “It depends.” If you need something that’s more compact and more robust in a harsh environment, GIS is a great option. If you need something that’s simpler and easier to maintain, AIS is a great option. You need to consider your specific application and the environmental factors to determine which one is the best for you.

Table of Contents

What is GIS (Gas Insulated Switchgear) and how does it work?

GIS is a type of compact metal-enclosed equipment that uses SF6 gas as the insulating medium. Inside that metal casing, you have circuit breakers, disconnectors, earthing switches, and busbars that are all sealed inside that metal casing and filled with SF6 gas. The primary purpose of GIS is to control, protect, and isolate electrical circuits in high-voltage substations and industrial applications. The big difference between GIS and AIS is that GIS is a lot smaller and more reliable than AIS. Because of that, GIS is great when you have limited space or you’re in a harsh environment.

MV switchgear

What is AIS (Air Insulated Switchgear) and its operational principles?

Now let’s talk about Air Insulated Switchgear (AIS). AIS is a type of switchgear that uses air as the insulation medium. In other words, instead of using SF6 gas like GIS, AIS uses the air around it to insulate the components. AIS typically consists of circuit breakers, disconnectors, and busbars that are all out in the open air and supported on insulators. The way AIS works is based on the distance between the live parts and the grounded metal enclosures and the dielectric strength of air. AIS is easy to install and easy to maintain, but it’s more susceptible to environmental factors like pollution and moisture compared to GIS. Understanding how AIS works will help you evaluate whether it’s the right solution for your application or if you should be looking at GIS.

SF6 or Air

What are the key differences in insulation methods between GIS and AIS?

The biggest difference between GIS and AIS is how they insulate the components. GIS uses SF6 gas to insulate the components, which has better dielectric properties and allows for a much more compact design. The sealed metal enclosures in GIS protect the components from the environment, which makes them more reliable in harsh environments. AIS uses air to insulate the components, which makes it easier to install and maintain, but it’s more susceptible to pollution and moisture. This difference in how they insulate the components affects things like size, maintenance requirements, and environmental impact, which determines whether GIS or AIS is the better choice for different applications and environments.

switchgears installed in substation

How do GIS and AIS compare in terms of installation and maintenance requirements?

GIS and AIS differ significantly in their installation and maintenance needs. GIS, due to its compact design and enclosed SF6 gas insulation, typically requires specialized installation procedures and meticulous maintenance protocols to ensure the integrity of the sealed compartments and the effectiveness of the SF6 gas. Maintenance of GIS involves periodic inspections, gas refilling or replacement, and monitoring for leaks. In contrast, AIS is comparatively simpler to install and maintain, often requiring less specialized equipment and expertise. Maintenance of AIS primarily involves checking and cleaning components exposed to the environment, such as insulators and conductors. Understanding these differences is crucial for evaluating initial setup costs, ongoing maintenance expenses, and operational reliability when choosing between GIS and AIS for electrical distribution applications.

Which environmental factors influence the choice between GIS and AIS?

Environmental considerations play a pivotal role in determining whether GIS or AIS is more suitable for specific applications. GIS, with its sealed metal enclosures and SF6 gas insulation, is highly resistant to environmental factors such as pollution, moisture, and extreme weather conditions. This makes GIS ideal for installations in urban areas, industrial sites, and regions prone to severe climates. In contrast, AIS, relying on ambient air for insulation, is more susceptible to pollution and moisture ingress, which can impact its performance and longevity. Therefore, AIS is typically favored in less contaminated environments or applications where installation simplicity and lower maintenance costs outweigh environmental concerns. Choosing between GIS and AIS involves evaluating these environmental factors alongside operational requirements to ensure optimal performance and reliability.

substation

What are the typical applications where GIS is preferred over AIS, and vice versa?

GIS and AIS are chosen based on specific application requirements and environmental conditions. GIS is typically preferred in densely populated urban areas, indoor installations, and locations with stringent space constraints. Its compact design and robust insulation make it suitable for high-voltage substations, underground facilities, and areas prone to pollution or harsh climates. Conversely, AIS is often selected for outdoor installations in less polluted environments where simplicity of installation and lower initial costs are prioritized. AIS’s reliance on air insulation makes it suitable for medium-voltage applications and settings with ample space for equipment and maintenance activities. Understanding these application-specific considerations aids in selecting the appropriate switchgear technology to optimize efficiency, reliability, and operational safety.

Conclusion

As I wrap this up, here’s the bottom line: You need to base your decision on four key factors. They are insulation method, the environment you’re operating in, what it takes to buy and install the equipment, and what you need the gear to do for you. Gas-insulated switchgear is fastened up tight, it handles tough situations like saltwater the best, and it’s the most reliable in mission-critical applications, but it’s a lot more expensive and complex to maintain. Air-insulated switchgear, on the other hand, isn’t as picky about how it’s installed, it doesn’t cost as much initially, and it’s designed to perform well in cleaner environments, but it’s out in the open so it’s exposed to whatever is floating around the air. By comparing your operation and maintenance costs among other factors, you’ll know what kind of gear you need to put in to ensure you deliver power safely and efficiently for your unique situation.

Melody is the Marketing Manager at IE-Supply. She has been in the foreign trade industry for 9 years. She is good at doing market research and creating marketing strategies that work. She’s been with us since September 2023, taking us to new levels.

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